ESTA Mobile Dust Extractor - DUSTOMAT 100-S (400 V)
The ESTA Mobile Dust Extractor - DUSTOMAT 100-S (400 V) is a powerful and versatile extraction system that is specifically designed for sticky and fibrous dusts in industrial processes. Whether processing textile fibres or filling a wide variety of materials in the packaging industry, this model impresses with its reliable functionality and mobility. Compared to other solutions on the market, it scores points with its compact design, high extraction performance and flexible application options.
Efficient and compact solution for versatile applications
Thanks to its robust construction and sophisticated design, the DUSTOMAT 100-S is ideally equipped for continuous use in demanding production areas. The textile industry in particular produces long-fibre dusts that quickly push conventional systems to their limits. This device, on the other hand, features an excellently balanced combination of motor power, filter technology and dust collection volume, enabling even large quantities of textile fibres or flock dust to be collected safely and effectively.
The integrated pipe system allows direct connection to machines and systems. In packaging lines, the dust collector reliably collects swirling dust and directs it into the dust container, keeping production areas clean and free of potentially disruptive particles. This increases process reliability, reduces cleaning effort and supports compliance with important hygiene regulations.
In addition to textile and packaging processes, the compact device is also suitable for production steps in the flock industry or for activities that generate foil flakes and other sticky particles. The integrated filter area is dimensioned to ensure consistently high extraction performance. Furthermore, the installed paper filter bag can be changed quickly and easily as required, minimising downtime.
Key features and technical data
Below is an overview of the most relevant technical data that is helpful when planning and selecting a mobile extraction system:
- Suction volume flow of up to 720 m³/h for efficient dust collection
- Maximum negative pressure of 2800 Pa
- 100 mm connection diameter, suitable for common pipe and hose systems
- 1.1 kW motor power at 400 V connection voltage
- Filter area of 0.75 m² and a dust collection container with a volume of 100 l
- Sound pressure level of only 71 dB(A)
In all operating environments, users benefit from the space-saving design (1,075 x 530 x 1,075 mm) and the comparatively low weight of 70 kg. This allows the dust extractor to be easily transported on castors and flexibly positioned in different areas.
Certifications and standards
Safety and quality standards play a central role in industrial applications. The DUSTOMAT 100-S is CE-certified and built in accordance with the relevant DIN specifications to ensure reliable performance and the protection of people and machines. This means that responsible specialists can be sure that all requirements for dust emission, functional safety and durability are met.
Specific application examples
- Textile industry: Removal of fibres, flock dust and other process dust during weaving or cutting
- Packaging industry: Extraction directly at filling and sealing systems to effectively minimise dust deposits and contamination
- Flock industry: Handling of sticky and long-fibre dusts that occur during flock production
- Processing of foil glitter: Removal of excess particles to ensure increased product quality
FAQs
How often should the filter be changed?
The service life of the paper filter bag depends on the type of dust and intensity of use. Regular visual inspections and timely replacement ensure consistent suction performance and protect the system from unnecessary wear and tear.
Which materials are particularly suitable for extraction?
The device was specially designed for sticky and fibrous materials. In addition to textile fibres and flock dust, foil flakes and similar particles can also be efficiently collected, as long as they are not explosive or toxic.
How loud is the dust extractor?
The sound pressure level is 71 dB(A). This means that it is relatively quiet in operation and can be integrated into most production areas without additional soundproofing measures.
Can additional accessories be added?
Depending on the production environment, different suction hoses, pipe systems or suction nozzles can be used. The 100 mm connection allows easy adaptation to existing plant structures.
Conclusion
The DUSTOMAT 100-S scores with its high extraction performance, mobile usability and large dust collection container. It proves to be an efficient solution, particularly in the textile, flock and packaging industries, for quickly collecting long-fibre or sticky dust and ensuring order and quality in the production environment. Its compact design, robust construction and uncomplicated maintenance make it a flexible all-rounder that companies in a wide range of industries can use to keep their processes clean and effective.
